Custom CNC Milling Services 
 Precision Complex Parts & Molds

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High-tolerance 3/4/5-axis CNC milling for rapid prototypes and end-use production.

3-Axis Milling: Precision Meets Affordability

Our 3-axis CNC mills are the workhorse for producing precise prismatic parts, pockets, holes, and contours efficiently. Ideal for functional prototypes, brackets, and components where accuracy and cost-effectiveness are key. We machine a wide range of metals and plastics with consistent quality.

4-Axis Milling: Unlock Multi-Sided Machining

By adding rotary motion around the X-axis, our 4-axis mills allow us to machine multiple faces of a part in a single setup. This reduces handling, increases accuracy, and is perfect for parts with features on sides, such as encoder housings, impellers, and complex manifolds.

5-Axis & Simultaneous Milling: Master Complex Geometries

For the most demanding designs—like turbine blades, intricate medical implants, and complex mold cores—our 5-axis CNC machining centers deliver. Simultaneous 5-axis capability allows us to create compound curves and undercuts in a single setup, ensuring superior surface finish, tighter tolerances, and faster lead times.

What is CNC Milling?

CNC milling is an automated machining process that uses rotating multi-point cutting tools to remove material from a workpiece. At Borway Precision, our CNC milling centers are the workhorses behind thousands of precision components—from simple brackets to complex 5-axis geometries

 

How It Works:

A CNC mill is controlled by G-Code generated from your 3D CAD model through CAM software. This code precisely directs every movement: where the tool head travels, how fast it spins, how deep it cuts, and how the workpiece positions. The complexity of these instructions scales with the machine's axis configuration—from basic 3-axis to simultaneous 5-axis machining.

Key Difference from Routing:

While both use rotating tools, a CNC mill typically moves the tool, the workpiece, or both, enabling superior rigidity and precision for harder materials. This makes milling the preferred choice for industrial-grade manufacturing of metals like stainless steel, titanium, and hardened tool steels, as well as engineering plastics. (CNC routing, by contrast, is more common for softer materials like wood or plastic sheet goods.)

Product Development Services: From Idea to Volume

Prototyping & Concept Validation

Quickly validate your designs with functional prototypes machined directly from CAD. Using 3/4/5-axis CNC milling, we produce parts that match final production materials and tolerances—perfect for fit, form, and function testing. No hard tooling, no long waits. Get 1 to 100 pieces in days to accelerate your iteration cycle.

Low-Volume & Bridge Production

Ideal for market launches, pilot runs, or bridging the gap to mass production. We offer flexible CNC machining for quantities from 20 to 500+ parts, with consistent quality and rapid turnaround. Skip the injection mold investment and maintain design flexibility while your product gains traction.

High-Volume Mass Production

When your design is finalized and demand grows, our CNC milling and turning centers scale seamlessly. Produce thousands of parts with ±0.01mm precision, repeatability, and cost efficiency. We leverage our Shenzhen facility’s capacity to deliver high-volume plastic and metal components with short lead times and full quality documentation.

CNC Milling Materials We Machine

We stock a comprehensive range of metals and plastics to meet diverse application requirements—from lightweight aerospace components to corrosion-resistant medical devices.

Material Category

Common Grades

Typical Applications

Aluminum
6061-T6, 7075-T6, 5052, 2024, 6063, MIC-6
Brackets, housings, heat sinks, prototypes, molds
Stainless Steel
303, 304, 316/316L, 17-4, 15-5, 416, 420
Medical instruments, food-grade parts, marine components
Steel & Alloy Steel
1018, 4130, 4140, A36, A2/D2 Tool Steel
Gears, structural parts, tooling, wear-resistant components
Brass & Bronze
C360 Brass, 260 Brass, C932 Bearing Bronze
Fittings, valves, decorative hardware, bushings
Copper
C110, 101
Electrical components, heat exchangers, conductors
Titanium
Grade 2, Grade 5 (Ti-6Al-4V)
Aerospace brackets, medical implants, high-performance parts
Engineering Plastics
ABS, Delrin (Acetal), Nylon 6/6, PEEK, Polycarbonate, Acrylic, G-10 Garolite
Prototypes, insulators, wear pads, lightweight structural parts
Need a custom material?

If you don't see your required alloy or grade listed, simply select "Custom" during your quote request. Our sourcing team will procure the material and provide a detailed quote.

Available Finishes for CNC Milled Parts

Finish Type

Description

Best For

As-Milled
Fastest turnaround. Parts show subtle tool marks with sharp edges broken/deburred by default. Surface finish typically 125 Ra or better.
Functional prototypes, internal components where appearance is secondary.
Bead Blast
Media-blasted surface (typically glass bead) creating a uniform, smooth matte appearance.
Parts requiring a clean, uniform aesthetic; prepares surface for painting or anodizing.
Anodizing (Type II/III)
Electrochemical process for aluminum. Type II adds corrosion resistance and color (clear, black, red, gold, etc.). Type III creates a thicker, wear-resistant hard coat.
Aerospace, consumer electronics, automotive—wherever corrosion and wear resistance meet design.
Powder Coating
Electrostatically applied colored powder baked onto the part surface. Creates a durable, thick, and attractive finish.
Industrial equipment, enclosures, parts exposed to harsh environments.
Custom Finishes
Need something specific? Let us know. We can explore passivation, nickel plating, chromate conversion, and more.
Specialized requirements for unique applications.

Quality & Tolerances

Specification

Our Standard Capability

Maximum Part Size
Up to 800mm x 600mm x 400mm
Standard Machining Tolerance
±0.01mm (ISO 2768-m)
Precision Tolerance Capability
±0.005mm achievable with CMM inspection and full dimensional reporting
Minimum Feature Size
0.50 mm (depending on geometry and material)
Surface Finish (As-Milled)
Ra 1.6 μm (125 Ra) standard; can be improved to Ra 0.4 μm (8 Ra) with additional processes
Threading
All standard thread sizes supported; custom threads available per drawing
Edge Break
All sharp edges deburred by default; critical sharp edges must be specified

CNC Milling Tolerances & Standards

Description

General Tolerance or Standard

Maximum Part Size
Milled parts up to 80” x 48” x 24” (2,032 x 1,219 x 610 mm).
Distance Dimensions
For features of size (Length, width, height, diameter) and location (position, concentricity, symmetry) +/- 0.005”.
Orientation and Form Dimensions
0-12″ +/- 0.005″, Angularity 1/2 degree. For 24″ and beyond please consult FlagShip’s Manufacturing Standards.    
Precision Tolerances
FlagShip can manufacture and inspect to tight tolerances, including sub +/- 0.001″ tolerances, per your drawing specifications and GD&T callouts.
Minimum Feature Size
0.020” (0.50 mm). This may vary depending on part geometry and chosen material.
Threads and Tapped Holes
FlagShip can accommodate any standard thread size. We can also machine custom threads; these will require a manual quote review.
Surface Finish
The standard finish is as-machined: 125 Ra or better. Additional finishing options can be specified when getting a quote.
Edge Condition
Sharp edges will be broken and deburred by default. Critical edges that must be left sharp should be noted and specified on a print.